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Crusher hammer head casting and forging process, what is the difference?

  • Categories:Industry News
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  • Time of issue:2022-03-16 16:32
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(Summary description)Casting is a form of "liquid" to "solid" process. It is a process in which the metal is heated and melted into a liquid, and the requirements are met and the molten metal is poured into a mould vessel in the process of cooling, solidification and finishing, so that the casting forms a predetermined shape, size and performance, for more complex parts, casting is a very good casting method.

Crusher hammer head casting and forging process, what is the difference?

(Summary description)Casting is a form of "liquid" to "solid" process. It is a process in which the metal is heated and melted into a liquid, and the requirements are met and the molten metal is poured into a mould vessel in the process of cooling, solidification and finishing, so that the casting forms a predetermined shape, size and performance, for more complex parts, casting is a very good casting method.

  • Categories:Industry News
  • Author:
  • Origin:
  • Time of issue:2022-03-16 16:32
  • Views:
Information

Casting is a form of "liquid" to "solid" process. It is a process in which the metal is heated and melted into a liquid, and the requirements are met and the molten metal is poured into a mould vessel in the process of cooling, solidification and finishing, so that the casting forms a predetermined shape, size and performance, for more complex parts, casting is a very good casting method.

The casting process for hammerheads saves processing costs and shortens production times to a certain extent, and is one of the basic processes in modern manufacturing. Casting can be classified according to the type of mould or the pressure used to fill the mould with liquid molten metal. Depending on the correct choice of alloy, casting allows them to be heated to the highest possible temperature. A higher quality production material is then obtained, giving alloy crusher hammerheads greater strength and wear resistance.

Alloy cast hammerheads

What does forging look like? The forging hammerhead process is primarily a process that occurs by colliding the hammerhead with iron. The whole process does not involve heating. The two main parts of forging (forging and pressing), through forging can eliminate defects such as loose metal produced in the smelting process, optimise the organisational structure, maintain the integrity of the metal flow, the mechanical properties of forgings are generally better than the same casting material. In the relevant machinery, high load, harsh working conditions of the important parts, in addition to relatively simple rolling plate, profile or welded parts, but also the use of more forgings.

Forged hammer heads have a certain mechanical strength. But the forging process has certain limitations. There are certain requirements on their dimensions. Forged components must not be too complex. The efficiency is too slow compared to the casting process.

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Forging

Forging processes according to their modal movement

Forgings are deformed during the cold forging process and are work-hardened so that the forging die is subjected to a large load. For this reason, high strength forging dies are required, with hard lubricating films to prevent wear and bonding. In addition, intermediate annealing is required to prevent cracking of the blank to ensure the required deformation capacity.
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Forging

Forging process for large aluminium alloy forgings

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What

What is the difference between forged and cast wheels?

The difference between forged and cast wheels is the way in which they are produced and processed: forging is the use of a steel mould in which a heated and softened aluminium block is placed, shaped by stamping and then machined after it has cooled; casting wheels are made by casting molten aluminium in a sand mould and then machined after it has cooled and shaped. Forging is a processing method that uses forging machinery to apply pressure to a metal billet, causing it to deform plastically in order to obtain forgings with certain mechanical properties and a certain shape and size. Casting wheels are barrel-shaped metal parts with an inner profile that support the tyre and are mounted on the shaft at the centre.
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